How do chemical industry companies control the production process?

The production process control of chemical industry companies needs to be achieved through standardized processes, real-time monitoring, quality inspection, and equipment maintenance measures. The following are key control methods:
Standardized process management
Establish standard operating procedures (SOP), clarify operational norms for each link, unify benchmark parameters, and reduce human operational errors. ‌
Real time parameter monitoring
Track key parameters such as temperature, pressure, and flow rate through sensors or MES systems, adjust deviations in real time, and issue warnings. ‌
Quality Inspection and Control
Set up inspection points such as initial inspection, patrol inspection, and final inspection, and use optical, chromatographic, and other instruments for real-time detection to prevent non-conforming products from flowing into the next stage. ‌
Equipment maintenance management
Adopting TPM preventive maintenance to reduce equipment failures, potential problems are detected in advance through techniques such as vibration analysis and oil testing. ‌
Personnel training system
Regularly assess operational skills and quality awareness to ensure compliance with standards and reduce operational risks. ‌